Store variable value in each PLC cycle - plc

Is it possible to store a variable value in each PLC cycle? I need the first 10 values each time to perform some calculations. I am using the OpenPCS platform and ST for programming.

You can create an array of values and then store as array values
VAR
aBuffer : ARRAY[1..32] OF WORD;
init:BOOL; (* Init array *)
rest:BOOL; (* Reset *)
val:WORD; (* Value *)
iCount:INT; (* Array index *)
END_VAR
VAR_TEMP
iTmp : INT;
END_VAR
iTmp := UINT_TO_INT(N) - 1;
IF NOT init OR rest THEN
init := TRUE;
FOR iCount := 1 TO iTmp DO
aBuffer[iCount] := val;
END_FOR;
END_IF
iCount := INC1(iCount, 32);
aBuffer[iCount] := val;
This is a code example that created 32 elements array and every new PLC cycle assign new element and rotates.
After that, you can calculate the average or min and max.
INC1 increments given value by one until it reaches 32 and then reset to 1.

Related

How to assign variable length to an array in twincat3

I need to change the length of the array dynamically.Right now the code looks like this:
VAR
arrData : ARRAY[1..200] OF INT;
length : INT := 200;
END_VAR
The size of the array depends on the length variable.Here the value of length variable can be changed during runtime using the VISU(gui). So if I change the value of the length = 180 then 20 bytes of arrData are unused.Is there a way to declare the array as variable length similar to vectors in c++ such that the memory is not assigned during declaration but during runtime.
Edit:
How to deallocate the memory safely?
PROGRAM MAIN
VAR
arrData : POINTER TO INT;
length : INT := 200; // can be changed at runtime
bNew : BOOL := TRUE;
oldLength : INT; // to hold the old length variable
isInit : BOOL := FALSE;
END_VAR
IF NOT isInit THEN
oldLength := length; // initialise only once
isInit := TRUE;
END_IF
// if length is changed during runtime then delete the array
IF oldLength <> length THEN
IF arrData <> 0 THEN
__DELETE(arrData);
bNew := TRUE;
END_IF
oldLength := length;
END_IF
// during the first run or when the length is changed
IF bNew THEN
arrData := __NEW(INT,length);
bNew := FALSE;
END_IF
// deallocate the memory when the MAIN program goes out of scope
// as we are not deleting the array when the length variable is not
// changed during runtime
END_CASE
The way to do it is to use __NEW __NEW in Infosys
pMyPointer := __NEW(INT, length);
__NEW will return a pointer to first element of an array. You can access latter elements by offsetting this pointer.
You can check if length was changed by comparing value from this and previous cycle. If so, __DELETE the old array and initialize a new one.
Edit:
I think, that you get your error the moment TwinCAT runtime is stopped, as the momory allocated by __NEW is not freed at that point.
Your code should be placed not in a Program (PRG) but in a Function Block (FB). The reason for that is that you need to implement FB_exit method (This method is called implicitly when FB instance is destroyed, i.e. when stopping TwinCAT runtime like you do by activating configuration). There is no equivalent method for a PRG as far as I know.
To do this:
Create a new FB, instantiate it and call it in your MAIN and move your code from MAIN to the FB
Add a FB_exit method to this FB. Exact naming is crucial
In your FB_exit method write the following code:
IF __ISVALIDREF(arrData) THEN
__DELETE(arrData);
END_IF
This method will be called every time you stop your runtime and free the memory.
Links to Infosys:
__ISVALIDREF - equal to pMyPointer <> 0 but more readable
FB_exit

Multi-variable assignment to an array in TwinCAT

How can assign a new variable to an array in TwinCAT?
in TwinCAT you can initialize all your array's argument directly for example for array a we can use:
a : ARRAY [1..3] OF INT := [3(0)];
or
a : ARRAY [1..3] OF INT := [0,0,0];
but if you want to assign the array in the main program(not initializing part) for example
a:=[2,8,5];
you will face this error tip: Unexpected array initialisation.
any help would be appreciated.
You cannot directly initialize arrays inside the program part.
That beeing said, the best option is porbably to define a constant containing the desired initialization values and then assigning the value of that constant to your array:
VAR
aiMyArray : ARRAY [1..2] OF INT;
END_VAR
VAR CONSTANT
aiInitializerMyArrayOptionA : ARRAY [1..2] OF INT := [1,2];
aiInitializerMyArrayOptionB : ARRAY [1..2] OF INT := [3,4];
END_VAR
IF bCondition THEN
aiMyArray := aiInitializerMyArrayOptionA;
ELSE
aiMyArray := aiInitializerMyArrayOptionB;
END_IF
The other option would be to manually initialize each index one by one which easily gets impracticale with decent array sizes:
IF bCondition THEN
aiMyArray[1] := 1;
aiMyArray[2] := 2;
ELSE
aiMyArray[1] := 3;
aiMyArray[2] := 4;
END_IF
Looping thorugh all elements and assigning values might be an option too. But that would only be usefull when the values are no arbitrary constatns but you are able to calculate the values from some formula.

User defined functions with params

In codesys some functions support what in other languages is usually called 'params', i.e. a function that can take a varied amount of similarly typed variables. For example the ADD Operator (function in ladder).
My question is, if there's any way to do the same in user defined functions?
The only idea that I have so far is to take an ARRAY [*] OF SOMETHING and use LOWER_BOUND and UPPER_BOUND to do the computations. This does work, but requires the user to create an additional array variable every time they want to call my function. For example, we have the CONCAT function that concatenates 2 strings. Suppose I want a CONCAT_ALL function that takes n strings and concatenates them all:
STRS: ARRAY [0..9] OF STRING := [STR1, STR2, STR3, STR4, STR5, STR6, STR7, STR8, STR9, STR10];
// This works, but I want to avoid creating an array variable!
CONALL1: STRING := CONCAT_ALL(STRINGS := STRS);
// This doesn't work!
CONALL2: STRING := CONCAT_ALL(STRINGS := [STR1, STR2, STR3, STR4, STR5, STR6, STR7, STR8, STR9, STR10]);
(EDIT: As I was asked, I am using Schneider Electric Machine Expert 1.2, or CODESYS compiler 3.5.12.80)
There is hope in the future!
In Codesys V3.5 SP16 it seems to be finally possible to use FUNCTIONs and METHODs with optional arguments. Of course this will be in non-codesys products, like TwinCAT and Schneider, in later versions.
This means you can finally create a CONCAT with 100 arguments and call it with just for example 3! Awesome.
https://www.codesys.com/fileadmin/data/Images/Download/features-and-improvements-V35SP16-en.pdf
Here is an object oriented example of a string concatenator Function Block:
First we define an Interface with 2 methods:
INTERFACE I_MultipleConcat
METHOD concatString : I_MultipleConcat
VAR_INPUT
sTarget : STRING;
END_VAR
METHOD getResult
VAR_IN_OUT
sRetrieveResult : STRING(1000);
END_VAR
Then the Function Block which implements the Interface:
FUNCTION_BLOCK FB_MultipleConcat IMPLEMENTS I_MultipleConcat
VAR_OUTPUT
uiLen : UINT;
END_VAR
VAR
sResult : STRING(1000);
END_VAR
//-------------------------------------------------------------------
METHOD concatString : I_MultipleConcat
VAR_INPUT
sTarget : STRING;
END_VAR
//make sure that the length of sResult is not exceeded
IF uiLen + INT_TO_UINT(LEN(sTarget)) <= (SIZEOF(sResult)-1)
THEN
//add uiLen as offset to sResult memory access
memcpy(ADR(sResult) + uiLen,ADR(sTarget),LEN(sTarget));
uiLen := uiLen + INT_TO_UINT(LEN(sTarget));
END_IF
//return the instance of this FuncBlock in order to concat new strings
//with concatString() or pass the result to another STRING with getResult()
concatString := THIS^;
//-------------------------------------------------------------------
METHOD getResult
VAR_IN_OUT
sRetrieveResult : STRING(1000);
END_VAR
sRetrieveResult := sResult;
sResult := '';
uiLen := 0;
You can call it like this:
IF NOT bInit
THEN
bInit := TRUE;
//s1 must be a STRING(1000) otherwise compile error
fbMultipleConcat
.concatString('Test1 ')
.concatString('Test2 ')
.concatString('Test3 ')
.getResult(s1);
END_IF
Short answer: There is no way to pass n arguments to a function.
Structured text is a strongly and statically typed language designed for hard real time requirements and it is not a scripting language like Python.
If you have a lot of string manipulations in your code that you don't want to do in python but in your real time loop (and you should assess if it's really necessary depending on your requirements) and still want to make it in a comfortable way, then you have to put some effort in it and build a string manipulation library yourself.
After that you could have a very comfortable function call like this:
sResult := F_Concat6(str1,str2,str3,str4,str5,str6);
I understand that it is tempting to adopt thought and programming patterns learned from other programming languages, but structured text and real time industrial control programming is really another kind of beast compared to common user land programming.
With that I mean, that there are specific reasons why the language is designed as it is and when those principles are correctly understood and applied, rock solid architectures derive from them.
To sum it up, my two cents of advice on this:
Think and write software as expected by your domain and do not port incompatible working methods from other domains.
No you cannot pass n arguments to function.
But you can pass an array, with none fixed number of elements. Syntaxyx for Codesys 2.3.
FUNCTION CONCAT_ALL : STRING(250)
VAR_INPUT
asParts: POINTER TO ARRAY[0..10000] OF STRING(20); (* Array of strings *)
iNum: INT; (* Number of elements *)
END_VAR
VAR
iCount: INT; (* For cycle *)
END_VAR
FOR iCount := 0 TO 10000 DO
IF iCount > iNum THEN
EXIT;
END_IF;
CONCAT_ALL := CONCAT(CONCAT_ALL, asParts^[iCount]);
END_FOR;
END_FUNCTION
PROGRAM PLC_PRG
VAR
(* Array 1 to test *)
asTest1: ARRAY[1..2] OF STRING(20) := 'String 1', 'String 2';
(* Array 2 to test *)
asTest2: ARRAY[1..3] OF STRING(20) := 'String 1', 'String 2', 'String 3';
s1: STRING(250);
s2: STRING(250);
END_VAR
s1 := CONCAT_ALL(ADR(asTest1), 2);
s1 := CONCAT_ALL(ADR(asTest2), 3);
END_PROGRAM

Split IEC 61131-3 DINT into two INT variables (PLC structured text)

I want to publish a DINT variable (dintTest) over MODBUS on a PLC to read it with Matlab Instrument Control Toolbox. Turns out, Matlab can read Modbus variables but only INT16. So i want to split the DINT variable into two INT variables in IEC. I found this solution, but this only allows values from +- 0 ... 32767^2:
dintTest := -2;
b := dintTest MOD 32767;
a := dintTest / 32767;
result := 32767 * a + b;
c := DINT_TO_INT(b); // publish over modbus
d := DINT_TO_INT(a); // publish over modbus
What would be the solution for the whole range of DINT?
Thanks!
edit:
I read with a matlab function block in simulink (requires Instrument Control Toolbox):
function Check = MBWriteHoldingRegs(Values,RegAddr)
coder.extrinsic('modbus');
m = modbus('tcpip', '192.169.237.17');
coder.extrinsic('write');
write(m,'holdingregs',RegAddr,double(Values),'int16');
Check = Values;
I would better split DINT to 2 WORD
VAR
diInt: DINT := -2;
dwTemp: DWORD;
w1: WORD;
w2: WORD;
END_VAR
dwTemp := DINT_TO_DWORD(diInt);
w1 := DWORD_TO_WORD(dwTemp);
w2 := DWORD_TO_WORD(SHR(dwTemp, 16));
And then I could build it back in matlab.
The point here is not using mathematic but bit masks.

Twincat 3: How to convert 4 HEX array to Float?

we are receiving (via UDP datagram) a float value codified by 4 bytes hex array.
We need to convert from 4 hex bytes to a float.
udp_data[0] = 'BE';
udp_data[1] = '7A';
udp_data[2] = 'E0';
udp_data[3] = 'F4';
In the given example, the correct equivalence, after transformation, udp_data is equivalent to -0.24499:
What is the optimal conversion in Twincat 3 PLC? maybe some library? We need to perform 52 transformation at once of this type.
I attached an example with an example taken from an online calculator:
Thanks!!
You can use a UNION type, which will at the same address hold a byte array (like the one you get from your UDP communication) and the real var which you want to convert to.
When you change the byte array, the real automatically reflects it. The conversion works the other way around also, in fact.
TYPE U_Convert :
UNION
arrUDP_Data: ARRAY [0 .. 3] OF BYTE; // Array must start with LSB
rReal : REAL;
END_UNION
END_TYPE
In MAIN you can declare the following var.
VAR
uConvert: U_Convert;
fValue : REAL;
END_VAR
And in the body of MAIN, update the byte array to requested values.
// Here we update the byte array
uConvert.arrUDP_Data[0] := 16#F4; // LSB
uConvert.arrUDP_Data[1] := 16#E0;
uConvert.arrUDP_Data[2] := 16#7A;
uConvert.arrUDP_Data[3] := 16#BE; // MSB
// Here we 'use' the converted value
fValue := uConvert.rReal;
I assume you have an array of bytes.
Header (put this in own function block if you want):
PROGRAM MAIN
VAR
aByteArray : ARRAY[1..4] OF BYTE := [16#F4, 16#E0, 16#7A, 16#BE];
pt : POINTER TO REAL;
fRealValue : REAL;
END_VAR
Body:
pt := ADR(aByteArray);
fRealValue := pt^;
Will give you the desired result: