CJ1W-CT021 Card Error Omron PLC - plc

I got this error on a CJ1W-CT021 card. It happen all of a sudden after its been running the program for some time. How i found it was by going to the IO Table and Unit Set up. Clicked on parameters for that card and found two settings in red.
Output Control Mode and And/Or Counter Output Patterns. This was there reading
Output Control Mode = 0x40 No Applicable Set Data
And/Or Counter Output Patterns = 0x64 No Applicable Set Data
no idea on how or why these would change they should of been
Output Control Mode = Range Mode
And/Or Counter Output Patterns = Logically Or
I have added some new code, but nothing big or really even used as i had the outputs of the new rungs jumped out. One thing i thought might cause this is every cycle of the program it was checking the value of an encoder connected to this card. Maybe checking it too offten? Anyhow if anyone has any idea what these do or how they would change please post.
Thanks
Glen
EDIT.. I wanted to add the bits i used, dont think any are part of this cards internal io but i may be wrong?
Work bits 66.01 - 66.06 , 60.02 - 60.07 , 160.12, 160.01 - 160.04, 161.02, 161.03
and
Data Bits (D)20720, 20500, 20600, 20000, 20590, 20040

I would check section 4-1 through 4-2-4 of the CT021 manual - make sure you aren't writing to reserved memory locations used for configuration data of the CT021 unit.
EDIT:
1) Check Page 26 of the above manual to see the location of the machine switch settings. The bottom dial sets the '1's digit and the top dial sets the '10's digit (ie machine number can be 0-99);
2) Per page 94, D-Memory is allocated from D20000 + (N X 100) (400 Words) where N is equal to the machine number.
I would guess that your machine number is set to 0 (ie: both dials at '0'), 5, or 6. In the case of machine number '0', this would make the reserved DM range D20000 -> D20399. In this case (see pages 97, 105) D20000 would contain configuration data for Output Control Mode (bits 00-07) and Counter Output Patterns (bits 08-15). It looks like you are writing 0x6440 to D20000 (or D20500, D20600 for machine number 5 or 6, respectively) and are corrupting the configuration data.
If your machine number is 0 then stay away from D20000-D20399 unless you are directly trying to modify the counter's configuration state (ie: don't use them in your program!).
If the machine number is 1 then likewise for D20100-D20499, etc. If you have multiple counters they can overlap ranges so they should always be set with machine numbers which are 4 apart from each other.

Related

QSPI connection on STM32 microcontrollers with other peripherals instead of Flash memories

I will start a project which needs a QSPI protocol. The component I will use is a 16-bit ADC which supports QSPI with all combinations of clock phase and polarity. Unfortunately, I couldn't find a source on the internet that points to QSPI on STM32, which works with other components rather than Flash memories. Now, my question: Can I use STM32's QSPI protocol to communicate with other devices that support QSPI? Or is it just configured to be used for memories?
The ADC component I want to use is: ADS9224R (16-bit, 3MSPS)
Here is the image of the datasheet that illustrates this device supports the full QSPI protocol.
Many thanks
page 33 of the datasheet
The STM32 QSPI can work in several modes. The Memory Mapped mode is specifically designed for memories. The Indirect mode however can be used for any peripheral. In this mode you can specify the format of the commands that are exchanged: presence of an instruction, of an adress, of data, etc...
See register QUADSPI_CCR.
QUADSPI supports indirect mode, where for each data transaction you manually specify command, number of bytes in address part, number of data bytes, number of lines used for each part of the communication and so on. Don't know whether HAL supports all of that, it would probably be more efficient to work directly with QUADSPI registers - there are simply too many levers and controls you need to set up, and if the library is missing something, things may not work as you want, and QUADSPI is pretty unpleasant to debug. Luckily, after initial setup, you probably won't need to change very much in its settings.
In fact, some time ago, when I was learning QUADSPI, I wrote my own indirect read/write for QUADSPI flash. Purely a demo program for myself. With a bit of tweaking it shouldn't be hard to adapt it. From my personal experience, QUADSPI is a little hard at first, I spent a pair of weeks debugging it with logic analyzer until I got it to work. Or maybe it was due to my general inexperience.
Below you can find one of my functions, which can be used after initial setup of QUADSPI. Other communication functions are around the same length. You only need to set some settings in a few registers. Be careful with the order of your register manipulations - there is no "start communication" flag/bit/command. Communication starts automatically when you set some parameters in specific registers. This is explicitly stated in the reference manual, QUADSPI section, which was the only documentation I used to write my code. There is surprisingly limited information on QUADSPI available on the Internet, even less with registers.
Here is a piece from my basic example code on registers:
void QSPI_readMemoryBytesQuad(uint32_t address, uint32_t length, uint8_t destination[]) {
while (QUADSPI->SR & QUADSPI_SR_BUSY); //Make sure no operation is going on
QUADSPI->FCR = QUADSPI_FCR_CTOF | QUADSPI_FCR_CSMF | QUADSPI_FCR_CTCF | QUADSPI_FCR_CTEF; // clear all flags
QUADSPI->DLR = length - 1U; //Set number of bytes to read
QUADSPI->CR = (QUADSPI->CR & ~(QUADSPI_CR_FTHRES)) | (0x00 << QUADSPI_CR_FTHRES_Pos); //Set FIFO threshold to 1
/*
* Set communication configuration register
* Functional mode: Indirect read
* Data mode: 4 Lines
* Instruction mode: 4 Lines
* Address mode: 4 Lines
* Address size: 24 Bits
* Dummy cycles: 6 Cycles
* Instruction: Quad Output Fast Read
*
* Set 24-bit Address
*
*/
QUADSPI->CCR =
(QSPI_FMODE_INDIRECT_READ << QUADSPI_CCR_FMODE_Pos) |
(QIO_QUAD << QUADSPI_CCR_DMODE_Pos) |
(QIO_QUAD << QUADSPI_CCR_IMODE_Pos) |
(QIO_QUAD << QUADSPI_CCR_ADMODE_Pos) |
(QSPI_ADSIZE_24 << QUADSPI_CCR_ADSIZE_Pos) |
(0x06 << QUADSPI_CCR_DCYC_Pos) |
(MT25QL128ABA1EW9_COMMAND_QUAD_OUTPUT_FAST_READ << QUADSPI_CCR_INSTRUCTION_Pos);
QUADSPI->AR = (0xFFFFFF) & address;
/* ---------- Communication Starts Automatically ----------*/
while (QUADSPI->SR & QUADSPI_SR_BUSY) {
if (QUADSPI->SR & QUADSPI_SR_FTF) {
*destination = *((uint8_t*) &(QUADSPI->DR)); //Read a byte from data register, byte access
destination++;
}
}
QUADSPI->FCR = QUADSPI_FCR_CTOF | QUADSPI_FCR_CSMF | QUADSPI_FCR_CTCF | QUADSPI_FCR_CTEF; //Clear flags
}
It is a little crude, but it may be a good starting point for you, and it's well-tested and definitely works. You can find all my functions here (GitHub). Combine it with reading the QUADSPI section of the reference manual, and you should start to get a grasp of how to make it work.
Your job will be to determine what kind of commands and in what format you need to send to your QSPI slave device. That information is available in the device's datasheet. Make sure you send command and address and every other part on the correct number of QUADSPI lines. For example, sometimes you need to have command on 1 line and data on all 4, all in the same transaction. Make sure you set dummy cycles, if they are required for some operation. Pay special attention at how you read data that you receive via QUADSPI. You can read it in 32-bit words at once (if incoming data is a whole number of 32-bit words). In my case - in the function provided here - I read it by individual bytes, hence such a scary looking *destination = *((uint8_t*) &(QUADSPI->DR));, where I take an address of the data register, cast it to pointer to uint8_t and dereference it. Otherwise, if you read DR just as QUADSPI->DR, your MCU reads 32-bit word for every byte that arrives, and QUADSPI goes crazy and hangs and shows various errors and triggers FIFO threshold flags and stuff. Just be mindful of how you read that register.

ModBus to Click PLC

Looking for help with understanding how to change value in address DS1 (400001). First the click appears to use a 6 digit Modbus so not sure how to deal with the in 2 bytes. I think I read 40001 is the same but do not see how. I am able to receive data and understand the data when the Click PLC is the master. I would like my PC to be the master and change the address.
Here is the data I am sending to the PLC. I am expecting this data to be sent to PLC slave 02 and change the data in DS1 (400001) to the value of zero.
frame(0) = 2 'Slave Address =2
frame(1) = 6 'Mode =6
frame(2) = CByte(40001 / 256) '
frame(3) = CByte(40001 Mod 256) '
frame(4) = 0 '
frame(5) = 0 '
Dim crc As Byte() = CRC(frame) ' Call CRC Calculate.
frame(6) = crc(0) '=59 Error Check Lo
frame(7) = crc(1) '=189 Error Check Hi
SerialPort1.Write(frame, 0, frame.Length)
Realize that Application Layer addressing in Modbus is different than the bytes on the wire. The leading digit in an application layer address (e.g. 4xxxx for Holding Register) is implied in the function code (e.g. Read Holding Register)
So on the wire, you drop the leading 4, and left with an offset of 1-65536 (yes, Application Layer offsets are 1-based). But on the WIRE, they are 0-based, so you then subtact 1 from the offset to get the value 0-65535.
So, sometimes you see Application Modbus HRs like 4001, 40001, or 400001, all referencing the first HR in the device. 5 digit is most common. I do see 4 digit for old RTU devices. I do see a 6 digit every once in a while where the remote device has a ton of memory (or not, like Click).
Realize that a lot of devices are implemented by people who only understand the low level protocol, so when they say something is at address 40001, it may actually be at offset 0x0001, or 0x0000 (the correct offset on the wire). I even saw one implementation that implemented the address 40001 as literally 0x9C41 on the wire (maybe 0x9C40). Yes, 6 digit Application Layer Holding Register 440001.

What is the meaning of CANBUS function mode initilazing settings for STM32?

I want to understand meaning of the following function mode definition, there is explanation in the library. But I don't understand that because explanations are very short and not enough. I searched on the net I couldnt find any information about.
CAN_InitStructure.CAN_TTCM = DISABLE;
CAN_InitStructure.CAN_ABOM = DISABLE;
CAN_InitStructure.CAN_AWUM = DISABLE;
CAN_InitStructure.CAN_NART = ENABLE;
CAN_InitStructure.CAN_RFLM = DISABLE;
CAN_InitStructure.CAN_TXFP = ENABLE;
These are the names of the bits located in the CAN master control register (CAN_MCR). So, the proper source for their meaning is the reference manual. My following answer will be somewhat copy & paste from the reference manual, but I will try to explain these bits in detail.
TTCM (Time triggered communication mode): This bit activates the Time Triggered Communication (TTCAN) mode, which is an extension to the CAN standard. I don't know much about TTCAN, but as I understand, it assigns time windows to messages to satisfy some real-time requirements. So, normally this bit should remain 0.
ABOM (Automatic bus-off management): If the transmit error counter (TEC) becomes greater than 255, the CAN hardware switches to bus-off state. To recover, it must wait for the recovery sequence, 128 occurrences of 11 consecutive recessive bits. Only after that, the CAN hardware may return to the normal operating state. This bit controls the returning behavior. If it's 1, returning to normal state is automatic. Otherwise, software should make the request, provided that the recovery sequence has been observed.
AWUM (Automatic wakeup mode): The CAN module can be in one of 3 modes: Initialization mode, normal mode or sleep (low power) mode. Sleep mode is requested by the software. However, you have 2 options to exit sleep mode. If this bit is 0, then you have to exit sleep mode manually. You may enable CAN wakeup interrupt to inform you about bus activity, then exit the sleep mode in ISR. But if this bit is 1, the hardware returns to normal mode automatically when it detects bus activity.
NART (No automatic retransmission): Normally, CAN hardware retries to transmit a message if its previous attempts fail, because of arbitration lost etc. But if you make this bit 1, the transmitter does not retry. This is required when you use Time Triggered Communication (TTCAN). Otherwise, you should keep this bit 0.
RFLM (Receive FIFO locked mode): Your receive mailboxes have 3 levels depth, meaning that they can store maximum 3 messages before they are overrun. This bit controls what happens in case of mailbox overrun. Default behavior is to keep the oldest 2 messages and the newest one. For example, if you received 5 messages, the buffer keeps the messages 1, 2 & 5. However, if you make this bit 1, the mailbox keeps the messages 1, 2 & 3 and discards the new arrivals.
TXFP (Transmit FIFO priority): You have 3 transmit mailboxes. When you fill more than one, the hardware must decide which one to transmit first. Normally, one can assume that a message with a lower ID number is more important and should be transmitted first. But if you want to transfer them in a first-comes-first-served fashion for some reason, you need to make this bit 1. Of course, this is just a local priority. On the physical bus, the messages with lower ID always have priority.

Very few write cycles in stm32f4

I'm using a STM32F401VCT6U "discovery" board, and I need to provide a way for the user to write addresses in memory at runtime.
I wrote what can be simplified to the following function:
uint8_t Write(uint32_t address, uint8_t* values, uint8_t count)
{
uint8_t index;
for (index = 0; index < count; ++index) {
if (IS_FLASH_ADDRESS(address+index)) {
/* flash write */
FLASH_Unlock();
if (FLASH_ProgramByte(address+index, values[index]) != FLASH_COMPLETE) {
return FLASH_ERROR;
}
FLASH_Lock();
} else {
/* ram write */
((uint8_t*)address)[index] = values[index]
}
}
return NO_ERROR;
}
In the above, address is the base address, values is a buffer of size at least count which contains the bytes to write to memory and count the number of bytes to write.
Now, my problem is the following: when the above function is called with a base address in flash and count=100, it works normally the first few times, writing the passed values buffer to flash. After those first few calls however, I cannot write just any value anymore: I can only reset bits in the values in flash, eg an attempt to write 0xFF to 0x7F will leave 0x7F in the flash, while writing 0xFE to 0x7F will leave 0x7E, and 0x00 to any value will be successful (but no other value will be writable to the address afterwards).
I can still write normally to other addresses in the flash by changing the base address, but again only a few times (two or three calls with count=100).
This behaviour suggests that the maximum write count of the flash has been reached, but I cannot imagine it can be so fast. I'd expect at the very least 10,000 writes before exhaustion.
So what am I doing wrong?
You have missunderstood how flash works - it is not for example as straight forward as writing EEPROM. The behaviour you are discribing is normal for flash.
To repeatidly write the same address of flash the whole sector must be first erased using FLASH_EraseSector. Generally any data that needs to preserved during this erase needs to be either buffered in RAM or in another flash sector.
If you are repeatidly writing a small block of data and are worried about flash burnout do to many erase write cycles you would want to write an interface to the flash where each write you move your data along the flash sector to unwriten flash, keeping track of its current offset from the start of sector. Only then when you run out of bytes in the sector would you need to erase and start again at start of sector.
ST's "right way" is detailed in AN3969: EEPROM emulation in STM32F40x/STM32F41x microcontrollers
This is more or less the process:
Reserve two Flash pages
Write the latest data to the next available location along with its 'EEPROM address'
When you run out of room on the first page, write all of the latest values to the second page and erase the first
Begin writing values where you left off on page 2
When you run out of room on page 2, repeat on page 1
This is insane, but I didn't come up with it.
I have a working and tested solution, but it is rather different from #Ricibob's answer, so I decided to make this an answer.
Since my user can write anywhere in select flash sector, my application cannot handle the responsability of erasing the sector when needed while buffering to RAM only the data that need to be preserved.
As a result, I transferred to my user the responsability of erasing the sector when a write to it doesn't work (this way, the user remains free to use another address in the sector to avoid too many write-erase cycles).
Solution
Basically, I expose a write(uint32_t startAddress, uint8_t count, uint8_t* values) function that has a WRITE_SUCCESSFUL return code and a CANNOT_WRITE_FLASH in case of failure.
I also provide my user with a getSector(uint32_t address) function that returns the id, start address and end address of the sector corresponding to the address passed as a parameter. This way, the user knows what range of address is affected by the erase operation.
Lastly, I expose an eraseSector(uint8_t sectorID) function that erase the flash sector whose id has been passed as a parameter.
Erase Policy
The policy for a failed write is different from #Ricibob's suggestion of "erase if the value in flash is different of FF", as it is documented in the Flash programming manual that a write will succeed as long as it is only bitreset (which matches the behavior I observed in the question):
Note: Successive write operations are possible without the need of an erase operation when
changing bits from ‘1’ to ‘0’.
Writing ‘1’ requires a Flash memory erase operation.
If an erase and a program operation are requested simultaneously, the erase operation is
performed first.
So I use the macro CAN_WRITE(a,b), where a is the original value in flash and b the desired value. The macro is defined as:
!(~a & b)
which works because:
the logical not (!) will transform 0 to true and everything else to false, so ~a & b must equal 0 for the macro to be true;
any bit at 1 in a is at 0 in ~a, so it will be 0 whatever its value in b is (you can transform a 1 in 1 or 0);
if a bit is 0 in a, then it is 1 in ~a, if b equals 1 then ~a & b != 0 and we cannot write, if bequals 0 it's OK (you can transform a 0 to 0 only, not to 1).
List of flash sector in STM32F4
Lastly and for future reference (as it is not that easy to find), the list of sectors of flash in STM32 can be found on page 7 of the Flash programming manual.

SB37 JCL error to small a size?

The following space allocation is giving me an sB37 JCL error. The cobol size of the output file is 100 bytes and the lrecl size is 100 bytes. What do you think is causing this error? I have tried increase the size to 500,100 and still get the same error.
Code:
//OUTPUT1 DD DSN=A.B.C,DISP=(NEW,CATLG,DELETE),
// DCB=(LRECL=100,BLKSIZE=,RECFM=FBM),
// SPACE=(CYL,(10,5),RLSE)
Try to increase not only the space, but the volume as well.
Include VOL=(,,,#) in your DD. # is the numbers of values you want to allocate
Ex: SPACE=(CYL,(10,5),RLSE),VOL=(,,,3) - includes 3 volumes.
Additionally, you can increase the size, but try to stay within reasonable limits :)
The documentation for B37 says the application programmer should respond as indicated for message IEC030I. The documentation for IEC030I says, in part...
Probable user error. For all cases, allocate as many units as volumes
required.
...as noted in another answer. However, be advised that the documentation for the VOL parameter of the DD statement says...
If you omit the volume count or if you specify 1 through 5, the system
allows up to five volumes; if you specify 6 through 20, the system
allows 20 volumes; if you specify a count greater than 20, the system
allows 5 plus a multiple of 15 volumes. You can override the maximum
volume count in data class by using the volume-count subparameter. The
maximum volume count for an SMS-managed mountable tape data set or a
Non-managed tape data set is 255.
...so for DASD allocations you are best served specifying a volume count greater than 5 (at least).
//OUTPUT1 DD DSN=A.B.C,DISP=(NEW,CATLG,DELETE),
// DCB=(LRECL=100,BLKSIZE=,RECFM=FBM),
// SPACE=(CYL,(10,5),RLSE)
Try this instead. Notice that the secondary will take advantage of a large dataset whereas without that parameter the largest secondary that makes any sense is < 300. Oh, and if indeed it is from a COBOL program make sure that the FD says "BLOCK 0"!!!!! If it isn't "BLOCK 0" then you might not even need to change your JCL because it wasn't fixed block machine. It was merely fixed and unblocked so the space would almost never be enough. And finally you may wish to revisit why you have the M in the RECFM to begin with. Notice also that I took out the LRECL, the BLKSIZE and the RECFM. That is because the FD in the COBOL program is all you need and putting it in the JCL is not only redundant but dangerous because any change will have to be now done in multiple places.
//OUTPUT1 DD DSN=A.B.C,DISP=(NEW,CATLG,DELETE),
// DSNTYPE=LARGE,UNIT=(SYSALLDA,59),
// SPACE=(CYL,(10,1000),RLSE)
There is a limit of 65,535 tracks per one volume. So if you will specify a SPACE that exceeds that limit - system will simply ignore it.
You can increase this limit to 16,777,215 tracks by adding DSNTYPE=LARGE paramter.
Or you can specify that your dataset is a multi volume by adding VOL=(,,,3)
You can also use DATACLAS=xxxx paramter here, however first of all you need to find it. Easy way is to contact your local Storage Team and ask for one. Or If you are familiar with ISPF navigation, you can enter ISMF;4 command to open a panel
use bellow paramters before hitting enter.
CDS Name . . . . . . 'ACTIVE'
Data Class Name . . *
It should produce a list of all available data classes. Find the one that suits you ( has enougth amount of volume count, does not limit primary and secondary space