Why are abaqus contact stresses inconsistent? - contacts

I may be missing something very basic in abaqus while modeling here. I have two bodies next to other (lets assume two bars placed adjacent to each other) and I have mentioned a surface to surface contact between the two crossectional areas in contact. I have fixed the other end of one bar and provided a displacement of say 0.1 on the other bar to observe the contact stresses. Now I expect the stresses to be identical on the two bars but that is not what I am observing. I see that the bar which is fixed experiencing the stresses but no stresses are seen on the bar with the displacement boundary condition. I think I am missing something while modeling this simple case. Any thought?Here is a screenshot of the assembly. When I run a static analysis with upperbody fixed at its base and a small displacement in Y direction to the lower body, I expect the contact to be detected (which is observed) but I also expect he stresses to be similar on both the bodies. But what I am getting is that the stress and deformation is generated on the upper body and the lower one shows negligible stresses

The result of contact also depends on the solution strategy you are using. If you are using Penalty method, you may experience high oscillation and the contact surface is not detected correctly. For a robust and stable contact, you can switch to using Augmented Lagragian method. Try first with small increment to see if some contact forces are produced, then you can increase the prescribed displacement.

Related

Making `ScrewJoint` more compliant to the manipulator

I am working on a simulation, which contains:
a bolt, welded uprightly to the world
a nut, connected to the bolt via ScrewJoint. The mass of a nut set to 0.02 kg, the inertia is a diagonal 1.1e-9 *I. This is configured via a .sdf file.
an iiwa manipulator, which is beside a point for now.
The problem is that the nut is very hard to manipulate and I cannot find a parameter to adjust, which could've made it more lifelike. To be more specific:
I measure the ability of force, applied tangentially in a horizontal plane to the nut, to cause the screwing motion of a joint, that joins the nut with a bolt
I'd like to have greater amount of motion at lower forces, and so far I am failing to achieve that
My interest in doing this is not idle; I am interested in more complicated simulations, which are also failing when iiwa is coming in a contact with this same joint; I've asked about those here and here. (Both answered partially). To sum up those here: when manipulator grips the nut, the nut fights the screwing in such a manner, that the schunk gripper is forced to unclasp and iiwa is thrown off-track, but the nut remains stationary.
I attach below two simpler experiments to better illustrate the issue:
1. Applying tangentially in a horizontal plane 200N force using ExternallyAppliedSpatialForce.
Graph notation: (here as well as below)
The left graph contains linear quantities (m, m/s, etc) along world's Z axis, the right graph contains angular quantities (in degrees, deg, deg/s, etc) around world's Z axis. The legend entries with a trailing apostrophe use the secondary Y-axis scale; other legend entries use the primary Y-axis scale.
Experiment summary:
This works as expected, 200 N is enough to make the nut spin on a bolt, resulting in the nut traveling vertically along the bolt for just under 1 centimeter, and spinning for over 90 degrees. Note: the externally applied force does not show up on my graph.
2. Applying tangentially in a horizontal plane force using iiwa and a simple position controller.
Experiment summary:
The force here is approximately the same as before: 70N along tz, but higher (170N) in tx and ty, though it is applied now only for a brief moment. The nut travels just a few degrees or hundredth fractions of centimeter.
The video of this unsuccessful interaction is below, the contact forces are visualized using ContactVisualizer.
Please advise me on how to make this screw_joint more compliant?
I've tried varying mass and inertia of the nut (different up to the orders of magnitude) in these experiments, this
seems to scale the contact forces, but does not affect acceleration or velocity of the nut after contact.
I like your experiment using ExternallyAppliedSpatialForce to get an idea of scales, though TBH I didn't quite get the details of this setup.
Things that caught my eye though are about scales, which you can estimate with pen and paper:
Your inertia is 1e-9 kg⋅m²?! Judging from your interaction with the iiwa I estimated a radius of 1cm and with that you'd get 2e-6 kg⋅m², three orders of magnitude larger.
A force of 200 N on a 20 grams nut would cause an acceleration of 10000 m/s². As a reference, that's 1000 times the acceleration of Earth's gravity!
Are these numbers correct? Also, if you happen to have fast interactions (do you?), you might want to estimate a time step that makes sense for your application.
Hopefully this helps!
A good thing is that I've fixed it; a bad thing: I don't understand the fix.
Let's restate a problem that I was tacking: a manipulated object reacted quite predictably to the ExternallyAppliedSpatialForce, but couldn't be moved via the contact with the manipulator.
What was done:
I've update drake from 2f340192a9dc79110410faf8a6d54a8615ddca92 (circa 22 Aug, 2022) to 42448c0af1b39f0c46f760e7ae37d77097689ad3 (circa 3 Nov, 2022)
After the update, my experimental setup broke down with assertion Actuation input port for model instance ... must be connected. [Similar to the issue raised in this question.]. My fix was like that:
bolt_n_nut_ = internal::AddAndWeldModelFrom(sdf_path, "nut_and_bolt",
plant_->world_frame(),
"bolt", X_WC, plant_);
then later in ManipulationStation::Finalize:
auto zero_torque = builder.template AddSystem<systems::ConstantVectorSource<double>>(
Eigen::VectorXd::Zero(1));
builder.Connect(zero_torque->get_output_port(),
plant_->get_actuation_input_port(bolt_n_nut_));
With changes above, a manipuland began to interact with the manipulator:
Things to note in graphs:
the distance the manipuland has moved grew from fractions of millimeter up to tens of centimeters. The video presents that a nut became manipulable.
This interaction violates the constraints of the ScrewJoint, i.e. the manipuland moves along it's axis without as much rotation

Is there any regularity-detection tool for regions inside an image?

I'm working on MATLAB on some regions inside an image. I'm at a point in which I would like to be able to separate regions which exhibit some kind of regularity (e.g., being circle-ish or square-ish) from regions which does not resemble any known figure and which for my application are mere noise. I'll illustrate this using a descriptive MS Paint image:
Is there any tool that, most of the times (or even less, I know this can't be 100/100) will recognize the red thing as being different?
I'll deal with many shapes in a single image, so I don't mind if I carry on some red monsters along the way, as long as the majority of them is kicked out. Of course I know the indices of these regions, so I can manipulate them in MATLAB.
Many algorithms come to mind, e.g., getting the boundary and checking for its regularity/the number of times it changes curvature/..., checking for variations in vertical length through different columns (nearly 0 for the linear feature, really high for the red stuff), ...
However I was hoping in some help from a tool out there. It doesn't matter if this tool won't cover all cases (for example, will kick out circles), I've been very broad to get the maximum number of inputs from you guys - any tool will be inspiring and helpful (and, however, we can't expect a perfect answer for the deeper question - recognizing regular shapes - which seems more like a AI field of research). I also think that, while being broad, this is totally non-subjective so should fit in SO. Thank you.
Side note 1: I'll deal mostly with elongated, extended features like the top-right one, so circles are not that relevant.
Side note 2: To be 100% clear, I would need something (be it an already existant tool, or some ideas pointed out by you) that acts on the indices of the shapes, in terms of rows-columns into the original image, or on the boundary of the shape itself.
Side note 3: Apart from tools/suggestions/ideas, you are welcomed to write down some lines of code ;) I'm getting the regions as connected components from bwconncomp.
I had to solve a similar problem recently that involved counting the number of indentations on blobs within in an image (basically, the connected components returned by bwconncomp). The method I used was to look at curvature changes along the boundary calculated via the FFT. In your case, the red blobs would have a large number of curvature variations, whereas the black regions would not. It's a pretty easy calculation and relatively fast. The code is on github here:
https://github.com/mjsottile/blobdents
The file of interest is src/countindents.m. A short description of the approach is here:
http://arxiv.org/abs/1501.07692
I went for the easier road as suggested by #Mikhail in comments.
I found out regionprops has a really helpful tool called Solidity. Quoting docs,
Returns a scalar specifying the proportion of the pixels in the convex hull that are also in the region. Computed as Area/ConvexArea.
Convex hull is defined as the smallest convex polygon that can contain the region. So Solidity goes up to 1 if the shape is kind of regular and has no convexity changes; down to 0 for my red shape, which leaves space between itself and the convex polygon.
Of course it never reaches 0, lowest value should belong to a kind of +-shaped sign.

Simulating physics for voxel constructions (Minecraft, Dwarf Fortress, etc)?

I'm hoping to prototype some very basic physics/statics simulations for "voxel-based" games like Minecraft and Dwarf Fortress, so that the game can detect when a player has constructed a structure that should not be able to stand up on its own.. Obviously this is a very fuzzy definition -- whether a structure is impossible depends upon multitude of material and environmental properties -- but the general idea is to motivate players to build structures that resemble the buildings we see in the real world. I'll describe what I mean in a bit more detail below, but I generally want to know if anyone could suggest either an potential approach to the problem or a resource that I could use.
Here's some examples of buildings that could be impossible if the material was not strong enough.
Here's some example situations. My understanding of this subject is not great but bear with me.
If this structure were to be made of concrete with dimensions of, say, 4m by 200m, it would probably not be able to stand up. Because the center of mass is not over its connection to the ground, I think it would either tip over or crack at the base.
The center of gravity of this arch lies between the columns holding it up, but if it was very big and made of a weak, heavy material, it would crumble under its own weight.
This tower has its center of gravity right over its base, but if it is sufficiently tall then it only takes a bit of force for the wind to topple it over.
Now, I expect that a full-scale real-time simulation of these physics isn't really possible... but there's a lot of ways that I could simplify the simulation. For example:
Tests for physics-defying structures could be infrequently and randomly performed, so a bad building doesn't crumble right as soon as it is built, but as much as a few minutes later.
Minecraft and Dwarf Fortress hardly perform rigid- or soft-body physics. For this reason, any piece of a building that is deemed to be physically impossible can simple "pop" into rubble instead of spawning a bunch of accurate physics props.
Have you considered taking an existing 3d environment physics engine and "rounding off" orientations of objects? In the case of your first object (the L-shaped thing), you could run a simulation of a continuous, non-voxelized object of similar shape behind the scenes and then monitor that object for orientation changes. In a simple case, if the object's representation of the continuous hits the ground, the object in the voxelized gameplay world could move its blocks to the ground.
I don't think there is a feasible way to do this. Minecraft has no notion of physical structure. So you will have to look at each block individually to determine if it should fall (there are other considerations but this is minimum). You would therefore need a way to distinguish between ground and "not ground". This is modeling problem first and foremost, not a programming problem (not even simulation design). I think this question is out of scope for SO.
For instance consider the following model, that may give you an indication of the complexities involved:
each block above height = 0 experiences a "down pull" = P, P may be any of the following:
0 if the box is supported by another box
m*g (where m is its mass which depends on material density * voxel volume) otherwise if it is free
F represents some "friction" or "glue" between vertical faces of boxes, it counteracts P.
This friction should have a threshold beyond which it "breaks" and the block then has a net pull downwards.
if m*g < sum F, box stays where it is. Otherwise, box falls.
F depends on the pairs of materials in contact
for n=2, so you can form a line of blocks between two towers
F is what causes the net pull of a box to be larger than m*g. For instance if you have two blocks a-b-c with c being on d, then a pulls on b, so b should be "heavier" than m*g where it contacts c. If this net is > F, then the pair a-b should fall.
You might be able to simulate the above and get interesting results, but you will find it really challenging to handle the case where there are two towsers with a line of blocks between them: the towers are coupled together by line of blocks, there is no longer a "tip" to the line of blocks. At this stage you might as well get out your physics books to create a system of boxes and springs and come up with equations that you might be able to solve numerically, but in a full 3D system you will have a 3D mesh of springs to navigate iteratively to converge to force values on each box and determine which ones move.
A professor of mine suggested that I look at this paper.
Additionally, I found the keyword for what it is I'm looking for. "Structural Analysis." I bought a textbook and I have a long road ahead of me.

Jelly physics 3d

I want to ask about jelly physics ( http://www.youtube.com/watch?v=I74rJFB_W1k ), where I can find some good place to start making things like that ? I want to make simulation of cars crash and I want use this jelly physics, but I can't find a lot about them. I don't want use existing physics engine, I want write my own :)
Something like what you see in the video you linked to could be accomplished with a mass-spring system. However, as you vary the number of masses and springs, keeping your spring constants the same, you will get wildly varying results. In short, mass-spring systems are not good approximations of a continuum of matter.
Typically, these sorts of animations are created using what is called the Finite Element Method (FEM). The FEM does converge to a continuum, which is nice. And although it does require a bit more know-how than a mass-spring system, it really isn't too bad. The basic idea, derived from the study of continuum mechanics, can be put this way:
Break the volume of your object up into many small pieces (elements), usually tetrahedra. Let's call the entire collection of these elements the mesh. You'll actually want to make two copies of this mesh. Label one the "rest" mesh, and the other the "world" mesh. I'll tell you why next.
For each tetrahedron in your world mesh, measure how deformed it is relative to its corresponding rest tetrahedron. The measure of how deformed it is is called "strain". This is typically accomplished by first measuring what is known as the deformation gradient (often denoted F). There are several good papers that describe how to do this. Once you have F, one very typical way to define the strain (e) is:
e = 1/2(F^T * F) - I. This is known as Green's strain. It is invariant to rotations, which makes it very convenient.
Using the properties of the material you are trying to simulate (gelatin, rubber, steel, etc.), and using the strain you measured in the step above, derive the "stress" of each tetrahdron.
For each tetrahedron, visit each node (vertex, corner, point (these all mean the same thing)) and average the area-weighted normal vectors (in the rest shape) of the three triangular faces that share that node. Multiply the tetrahedron's stress by that averaged vector, and there's the elastic force acting on that node due to the stress of that tetrahedron. Of course, each node could potentially belong to multiple tetrahedra, so you'll want to be able to sum up these forces.
Integrate! There are easy ways to do this, and hard ways. Either way, you'll want to loop over every node in your world mesh and divide its forces by its mass to determine its acceleration. The easy way to proceed from here is to:
Multiply its acceleration by some small time value dt. This gives you a change in velocity, dv.
Add dv to the node's current velocity to get a new total velocity.
Multiply that velocity by dt to get a change in position, dx.
Add dx to the node's current position to get a new position.
This approach is known as explicit forward Euler integration. You will have to use very small values of dt to get it to work without blowing up, but it is so easy to implement that it works well as a starting point.
Repeat steps 2 through 5 for as long as you want.
I've left out a lot of details and fancy extras, but hopefully you can infer a lot of what I've left out. Here is a link to some instructions I used the first time I did this. The webpage contains some useful pseudocode, as well as links to some relevant material.
http://sealab.cs.utah.edu/Courses/CS6967-F08/Project-2/
The following link is also very useful:
http://sealab.cs.utah.edu/Courses/CS6967-F08/FE-notes.pdf
This is a really fun topic, and I wish you the best of luck! If you get stuck, just drop me a comment.
That rolling jelly cube video was made with Blender, which uses the Bullet physics engine for soft body simulation. The bullet documentation in general is very sparse and for soft body dynamics almost nonexistent. You're best bet would be to read the source code.
Then write your own version ;)
Here is a page with some pretty good tutorials on it. The one you are looking for is probably in the (inverse) Kinematics and Mass & Spring Models sections.
Hint: A jelly can be seen as a 3 dimensional cloth ;-)
Also, try having a look at the search results for spring pressure soft body model - they might get you going in the right direction :-)
See this guy's page Maciej Matyka, topic of soft body
Unfortunately 2d only but might be something to start with is JellyPhysics and JellyCar

How do I visualise clusters of users?

I have an application in which users interact with each-other. I want to visualize these interactions so that I can determine whether clusters of users exist (within which interactions are more frequent).
I've assigned a 2D point to each user (where each coordinate is between 0 and 1). My idea is that two users' points move closer together when they interact, an "attractive force", and I just repeatedly go through my interaction logs over and over again.
Of course, I need a "repulsive force" that will push users apart too, otherwise they will all just collapse into a single point.
First I tried monitoring the lowest and highest of each of the XY coordinates, and normalizing their positions, but this didn't work, a few users with a small number of interactions stayed at the edges, and the rest all collapsed into the middle.
Does anyone know what equations I should use to move the points, both for the "attractive" force between users when they interact, and a "repulsive" force to stop them all collapsing into a single point?
Edit: In response to a question, I should point out that I'm dealing with about 1 million users, and about 10 million interactions between users. If anyone can recommend a tool that could do this for me, I'm all ears :-)
In the past, when I've tried this kind of thing, I've used a spring model to pull linked nodes together, something like: dx = -k*(x-l). dx is the change in the position, x is the current position, l is the desired separation, and k is the spring coefficient that you tweak until you get a nice balance between spring strength and stability, it'll be less than 0.1. Having l > 0 ensures that everything doesn't end up in the middle.
In addition to that, a general "repulsive" force between all nodes will spread them out, something like: dx = k / x^2. This will be larger the closer two nodes are, tweak k to get a reasonable effect.
I can recommend some possibilities: first, try log-scaling the interactions or running them through a sigmoidal function to squash the range. This will give you a smoother visual distribution of spacing.
Independent of this scaling issue: look at some of the rendering strategies in graphviz, particularly the programs "neato" and "fdp". From the man page:
neato draws undirected graphs using ``spring'' models (see Kamada and
Kawai, Information Processing Letters 31:1, April 1989). Input files
must be formatted in the dot attributed graph language. By default,
the output of neato is the input graph with layout coordinates
appended.
fdp draws undirected graphs using a ``spring'' model. It relies on a
force-directed approach in the spirit of Fruchterman and Reingold (cf.
Software-Practice & Experience 21(11), 1991, pp. 1129-1164).
Finally, consider one of the scaling strategies, an attractive force, and some sort of drag coefficient instead of a repulsive force. Actually moving things closer and then possibly farther later on may just get you cyclic behavior.
Consider a model in which everything will collapse eventually, but slowly. Then just run until some condition is met (a node crosses the center of the layout region or some such).
Drag or momentum can just be encoded as a basic resistance to motion and amount to throttling the movements; it can be applied differentially (things can move slower based on how far they've gone, where they are in space, how many other nodes are close, etc.).
Hope this helps.
The spring model is the traditional way to do this: make an attractive force between each node based on the interaction, and a repulsive force between all nodes based on the inverse square of their distance. Then solve, minimizing the energy. You may need some fairly high powered programming to get an efficient solution to this if you have more than a few nodes. Make sure the start positions are random, and run the program several times: a case like this almost always has several local energy minima in it, and you want to make sure you've got a good one.
Also, unless you have only a few nodes, I would do this in 3D. An extra dimension of freedom allows for better solutions, and you should be able to visualize clusters in 3D as well if not better than 2D.