Dynamic SQL with nvarchar(max) variable (again) - sql-server-2008-r2

Question

I have read about a dozen articles here and I am still stumped with this issue.
I am building a dynamic select statement that will update a view on a monthly schedule.
set ansi_nulls on
go
set quoted_identifier on
go
alter procedure [dbo].[Proc_Name_SP]
as
begin
set nocount on
set quoted_identifier off
declare #dbname varchar(10), #schema_id int, #schema_name varchar(10),
#jacro varchar(10), #rec_cnt int, #tot_rec int
declare #SQL_Main nvarchar(max), #SQL_Final nvarchar(max),
#SQL_schema nvarchar(2000), #SQL_Union nvarchar(max)
declare iteration cursor global static for
-- Begin statement for cursor array
select distinct db, code
from linkedserver.db.schema.Directory
where current_stage = 'live'
order by db
-- End statement for cursor array
-- get total number of cursor iterations to know when to stop
-- "union" statements
select #tot_rec = count(*) from (select distinct db, code
from [linkedserver].db.schema.Directory
where current_stage = 'live') as cur
-- begin loop
open iteration
fetch first from iteration into #dbname, #jacro
while ##fetch_status=0
begin
-- the schema used is not consistent. Because of the linked server it was
-- necessary to get the Schema_ID from the sys.tables and then pull the
-- schema name from sys.schema
set #SQL_schema = 'select #sch_id = schema_id from [linkedserver].'+#dbname+'.sys.tables where name = ''Manuscript'''
execute sp_executesql #SQL_schema, N'#sch_id int OUTPUT', #sch_id = #schema_id output
--print #schema_id
set #SQL_schema ='select #sch_name = name from [linkedserver].'+#dbname+'.sys.schemas where schema_id = '+cast(#schema_id as varchar)+''
execute sp_executesql #SQL_schema, N'#sch_name nvarchar(10) OUTPUT', #sch_name = #schema_name output
--print #schema_name
--building Select statement
set #SQL_Main ='
select jcode.Code as BILLING_ACRO
,s.start_dt as BILLING_DATE
,cmpt_ms_nm as MANUSCRIPT
,isnull(jcode.billing_type, ''reviewed'') as Billing_type
from [linkedserver].'+#dbname+'.'+#schema_name+'.Manuscript as m
join [linkedserver].'+#dbname+'.'+#schema_name+'.Step as s on m.ms_id = s.ms_id and m.ms_rev_no = s.ms_rev_no
join (select j_id, Code, billing_type from [linkedserver].db.schema.Directory where db = '''+#dbname+''') as jcode on jcode.j_id = m.j_id
where jcode.Code = '''+#jacro+'''
and m.ms_rev_no = 0
and s.stage_id = 190
and isnull(cmpt_ms_nm, '''') <> ''''
and s.step_id = (select min(s2.step_id)
from [linkedserver].'+#dbname+'.'+#schema_name+'.Step as s2
where s2.stage_id = 190
and s2.ms_id = m.ms_id
and s2.ms_rev_no = m.ms_rev_no)
'
set #rec_cnt = isnull(#rec_cnt, 0) + 1
if #SQL_Union is null
begin
set #SQL_Union = #SQL_Main
end
else if #tot_rec <> #rec_cnt
begin
set #SQL_Union = #SQL_Union + ' union ' + #SQL_Main
end
else
begin
set #SQL_Union = #SQL_Union + #SQL_Main
end
--print #rec_cnt
fetch next from iteration into #dbname, #jacro --next database
end -- while ##FETCH_STATUS=0
close iteration
deallocate iteration
-- build new view
print len(#SQL_Union)
set #SQL_Final = '
ALTER VIEW [dbo].[View_Name_VW]
AS
'+#SQL_Union+'
'
execute sp_executesql #SQL_Final
--grab string variables to table for troubleshooting
insert into Output_SQL(SQL_Final, SQL_Final_Len, SQL_Union, SQL_Union_Len)
select #SQL_Final, LEN(#SQL_Final), #SQL_Union, LEN(#SQL_Union)
set nocount off
end
go
I have read that others have had problems with this type of truncation and I have tried multiple suggestions but in the end the I am getting capped at 68274 in this code with nvarchar(max). For troubleshooting, I am saving the results of the variables and the len of these variables to a table to eliminate the SSMS cap on the display of strings.
I have tried cast(#varible as nvarchar(max)) on the right side of the = sign. I have changed the data type lengths (as the select that is being built is not that large, it is just large after it has been union for each unique customer)
I am open to any suggestions as I have tried many variations of datatype declarations for these variables.